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Product Description:
1. ADC12 Dual-Cavity Ball Socket Clamp Base
This component features a dual hemispherical groove design, engineered to precisely encapsulate and secure cylindrical or spherical joints. A lateral locking threaded hole allows for the installation of screws or bolts; lateral pressure securely locks the mating part within the ball socket, preventing loosening or disengagement. The base includes a flat mounting surface with pre-drilled holes, facilitating easy fixation to equipment panels, bases, or robotic arms. Manufactured with high-precision tolerances to ensure socket symmetry and base flatness, guaranteeing stable clamping performance.
2. 6061-T6 Precision Ball Joint Link Rod
Specifically designed to mate with the ADC12 Dual-Cavity Ball Socket Clamp Base. One end features a precision ball head that inserts into the socket, providing multi-directional pivot freedom. The opposite end terminates in a cylindrical head with an internal thread or through-hole, allowing for rigid connection to bolts, rods, or shaft components. Serving as a critical link in precision connection and articulation systems, the spherical structures on both ends achieve high-precision spherical mating with the ADC12 sockets, while the central shank provides rigid structural support.
ADC12 Material Composition and Mechanical Properties Parameters:
Elements | Si | Cu | Fe | Mn | Mg | Zn | Ni | Sn | Pb | Ti | Al |
Percentage(%) | 9.6-12.0 | 1.5-3.5 | ≤1.30 | ≤0.50 | ≤0.30 | ≤1.0 | ≤0.50 | ≤0.20 | ≤0.20 | ≤0.30 | Bal. |
Mechanical Properties:
Tensile Strength (T.S): 228 - 310 MPa
Yield Strength (Y.S): 130 - 170 MPa
Elongation (E.L): ≥1.0 - 3.0％
Brinell Hardness (HB): 74 - 95 HB
6061-T6 Material Composition and Mechanical Properties Parameters:
Chemical Composition | |||||||||
Elements | Si | Fe | Cu | Mn | Mg | Cr | Zn | Ti | Al |
Percentage(%) | 0.40-0.80 | ≤ 0.70 | 0.15-0.40 | ≤ 0.15 | 0.80-1.20 | 0.04-0.35 | ≤ 0.25 | ≤0.15 | Bal. |
Mechanical Properties:
Tensile Strength (T.S): 290 - 310 MPa
Yield Strength (Y.S): 240 - 276 MPa
Elongation (E.L):8% - 12%
Brinell Hardness (HB): 90 - 95 HB
Production Process
1. ADC12 Dual-Cavity Ball Socket Clamp Base
For this fixture base featuring dual ball sockets (hemispherical grooves), lateral threaded holes, and a bottom mounting plane, manufacturing is executed via high-pressure die casting (HPDC) using ADC12 alloy. Critical mating surfaces undergo CNC machining to ensure high-precision hole dimensions and positional accuracy. The final finish is achieved through UV coating for enhanced surface protection and aesthetics.
2. 6061-T6 Precision Ball Joint Link Rod
This is a high-precision CNC machined component. The part is machined in a single setup to guarantee the geometric accuracy (concentricity and perpendicularity) between the ball head and the center hole. It is subsequently heat treated to T6 temper to achieve optimal mechanical strength, followed by clear anodizing for corrosion resistance.
This assembly represents a classic "Machined Moving Part + Die-Cast Fixed Housing" interface, balancing dynamic flexibility with structural rigidity.
Quality Inspection
Key dimensions are verified against engineering drawings using calipers, height gauges, and Coordinate Measuring Machines (CMM) to ensure full compliance with specifications.
Packaging & Service
Protective Packaging: High-precision medical devices are packaged individually using custom protective materials to prevent collision damage during transit.
Customer Commitment: We maintain rigorous order tracking and proactive customer follow-up. Our commitment extends to providing expert after-sales service, while continuously monitoring customer feedback and emerging requirements to ensure total satisfaction.
